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FMR-P Positive Copy Mill
High performance copy milling system with positive button style insert
Excellent metal removal rates and surface finish across a wide range of materials suitable for both roughing and finishing applications.
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Browse the Range
FMR-P Positive
Copy End Mill
| Application |
|
| Diameters | 17-50mm |
Double core geometry for slotting and profiling, long tool life and best all-round performance
FMR-P Positive
Copy Face Mill
| Application |
|
| Diameters | 40-250mm |
Best for profiling offering high feed rates and tool stability
FMR-P Positive
Copy Screwed Shank End Mill
| Application |
|
| Diameters | 17-42mm |
With 45° chamfer preparation for
added corner protection
Advantages
Stable Machining
Unique insert clamping seat ensures maximum stability during high speed machining
High Positive Inserts
Lowest cutting resistance and higher speeds due to special geometry
Coarse or Close Pitch
Multiple pitch options means exceptional performance in roughing & finishing
Multiple Geometries
Wide range of material-specific grades and chip breaker geometries
Features
Flat Contact Face
Eliminates insert rotation during machining while maximising the use of multiple cutting edges
11° Relief Angle
Reduces machine stress whilst maximising performance and tool life
High Rigidity
High machinability in mould/die steel and high-resistant alloy machining
Through Coolant
Reduced cutting heat for improved chip control & tool life
FMR-P Inserts
Insert Designation:
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RPCT, RPET, RPMT, RPMW
The FMR-P milling system features button style inserts ideal for mould making applications, high hardness materials & heat resistant super alloys.
Suitable for high depths of cut and high feeds they provide higher productivity with reinforced rigidity due to the 11° relief angle.
Chip Breaker Guide
| Chipbreaker | Cutting Edge | Application | Description |
|---|---|---|---|
| MA |  |
Aluminium | Optimal cutting edge, high positive rake and buffed surface prevents built up edge and smooth chip flow in aluminium machining |
| ML |  |
Stainless Steel / HRSA's | With low cutting load is ideal for machining hard-to-cut materials such as stainless steel, titanium, inconel and hastelloy |
| MF |  |
Light Cutting / Finishing / Soft Steel | With low cutting load and sharper cutting edge. Excellent for finishing, general milling of soft steels and also ideal for low power machines due to low cutting resistance |
| MM |  |
General Machining | Optimal for milling in general machining conditions |
| Plain |  |
Strong cutting edge for hardened materials < 60 HRC | High toughness Geometry, suitable for hardened steel cutting |
Grade Guide
| Grade | Chipbreaker | Materials | Features & Benefits |
|---|---|---|---|
| PC2505 | MM | Hardened Steel 45-60HRC |
Ideal for continuous-light interrupted cutting at medium-low surface speeds on heat treated steel & high hardened steel with excellent wear resistance. |
| PC2510 | MM Plain |
Hardened Steel / Pre-Hardened Steel 35-50HRC |
Ideal for continuous-light interrupted cutting at medium-low surface speeds on high hardened steel & pre-hardened steel with excellent impact resistance. |
| PC3700 | MM | Steel <40 HRC |
Dedicated steel grade for continuous-light interrupted cutting at medium-high surface speeds. Provides advanced performance & maximum efficiency. |
| PC5300 | MM MF ML Plain |
Steel <40 HRC
Stainless Steel
HRSA's
Cast Iron
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General PVD coated grade with high toughness for longer tool life. Suitable for light-heavy interrupted cutting at medium-high surface speeds. |
| PC5400 | MM MF ML Plain |
Steel <35 HRC
Stainless Steel
HRSA's
Cast Iron
|
General purpose grade with excellent wear resistance & surface roughness when low speed machining. Ideal for continuous-heavy interrupted cutting. | H01 (Uncoated) | MA | Non-Ferrous |
Dedicated non ferrous grade for high speed, high feed milling & mirror surface finish. Uncoated polished grade for maximum swarf control in medium-high speed cutting. |
| UNC840 (CVD) | ML MF MM |
HRSA's |
Premium grade for machining of HRSA including Inconel, Hastelloy, Titanium alloy etc. Ideal for continuous-light interrupted cutting at high speed-low feed machining. |
| UPC845 (PVD) | ML MF MM |
HRSA's |
Dedicated grade for medium - heavy interrupted cutting of HRSA's including Inconel, Hastelloy, Titanium alloy etc. suitable for low speed high feed machining. |
Application
Material Suitability
| Material | Excellent | Good |
|---|---|---|
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Steel
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Hardened Steel
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Stainless Steel
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HRSA's
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Cast Iron
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Aluminium & Non-Ferrous
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Possible Machining Methods
Face Milling
Trochoidal Milling
Side Cutting
Slotting
Circular Interpolation